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Application of IGBT in Welding Machine

Application of IGBT in Welding Machine

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Application of IGBT in Welding Machine

Dec.17.2024

■Industry demand

There are mainly two control modes for IGBT in welding machines, one is hard switching and the other is soft switching. The biggest difference between the two is that in soft switching theory, IGBT does not have switching losses, only conduction losses. As for China, currently hard switching is mainly achieved directly using pulse transformers, while soft switching is mostly achieved using mainstream soft switching technology. However, due to deviations in circuit design and drift in device performance, some customers have turned their originally designed soft switch technology into a semi soft and semi hard switch welding machine. Based on test results and practical application experience, this type of welding machine is more suitable for using IGBT modules with hard switches. The topology structure used for IGBT in welding machines is different and can be divided into full bridge welding machines and half bridge welding machines. The half bridge welding machine is a hard switch welding machine. The application of the STA module in welding machines is as follows (recommended default switch frequency of 20KHz, three-phase 380V power supply).

■Topology of Welding Machine Applications:

拓扑:IGBT的电焊机应用.png

 

Recommended IGBT module selection

P/N

Voltage

Current

Encapsulation

Topology

GD150HFU120C8SD

1200V

150A

C8 

Half Bridge 

GD400HFU120C2SD 

1200V 

400A 

C2 

Half Bridge 

GD50HFU120C1SD

1200V 

50A 

C1 

Half Bridge 

GD600HFX65C2S 

650V 

600A 

C2 

Half Bridge 

GD400HFX65C2S

650V 

400A 

C2

Half Bridge 

GD300HFX65C2S

650V 

300A 

C2 

Half Bridge 

DG75H12T2

1200V 

75A 

T2 

Single Phase /H Bridge

DG50H12T2 

1200V 

50A 

T2

Single Phase /H Bridge

DG40H12T2 

1200V 

40A 

T2 

Single Phase /H Bridge

GD400HFQ120C2SD

1200V

400A 

C2 

Half Bridge 

GD300HFU120C2SD 

1200V

300A

C2

Half Bridge 

GD300HFQ120C2SD 

1200V 

300A 

C2 

Half Bridge 

GD200HFQ120C2SD

 1200V 

200A 

C2 

Half Bridge 

GD150HFU120C2SD

1200V 

150A 

C2

Half Bridge

 

 

 

 

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